Tuesday 30 May 2017

Training Tuesday # 5 how to solder surface mount components

Welcome to another Training Tuesday this week will talk about surface mount components
Surface mount components can be very hard to solder so I hope this will help

Useful tools 

1. x1 soldering iron
2. PCB(Printed Circuit Board) with available pads
3. SMD (Surface Mount Device) component that matches the available pad
4. Solder (recommend water soluble, rosin core acceptable)
5. Desoldering braid
6. Flux w/ applicator
7. Tweezers
8. Rubbing alcohol (rosin core solder) OR
9. Water (for water soluble solder)
10. Anti-static cloth

Step one 

1. Check to be sure the pad size of the PCB lines up with the pins on the SMD

2. Clean the PCB of any dust or debris.

3. Turn the soldering iron on now, and set the temperature between 600-700 degrees.

Warning: When heated to these temperatures, you will be burned if you touch the tip of the soldering iron.

Step two


Align the pins of the component with the pads on the circuit board using tweezers. Since most surface mount components have the same amount of pins on both sides, it is important to find "pin 1" every time you place a new component.

Step three

1. Keep one hand still, holding the component in place with the tweezers.

2. By now, the soldering iron should be hot. Get a small to medium sized dot of solder on the tip.

3. Pick any corner pin on the component

4 . Touch and hold the soldering iron to the pad that will be associated with that pin.

5. If you have done this correctly, the solder should have transferred from the pad on the circuit board to the component pin, it does not matter if you have connected excess pins, this will be fixed later.

Step four 

There are 2 purposes for flux in soldering: to prevent beading of the solder, and help the solder flow from the soldering iron to the circuit board. Flux will be used on this board to limit the amount of bridged connections made, and generally make the job easier.

1. This substance is messy, so be sure to use an applicator. (toothpick, brush, etc.) In this case, I have used a metal tip.

2. Get a large amount of flux on the applicator.

3. Spread the flux over the pins on the opposite side of the component that was tacked down in the previous step.

Step five

1. Pick up the soldering iron in one hand, and the solder in the other,

2. Use the soldering iron to heat up the pad, not the pin on the component.

3. While the pin is hot, position the solder between the pad and the pin. The heat will melt the solder, and the flux will cause it to flow where it needs to.

4. Repeat this as many times as necessary.

Step six

It is fairly common that while preforming the previous step, a solder bridge will develop. A solder bridge might look something like the picture below.

These steps will also work for removing the component from the board.

1. Take the desoldering wick and place it over the solder you want to remove.

2. With the soldering iron, lightly press on the wick, to ensure the heat is transferred through to the solder.

Warning: Remember that heat removes solder, not pressure. Too much pressure applied could remove the pad or pin on the component, ruining the component or board.

Step seven

If water soluble solder was used, replace rubbing alcohol with water.

1. Take the anti-static cloth and pour a small amount of rubbing alcohol onto it.

2. Gently clean around the newly soldered component, and where any excess flux exists. This will give a more professional look.
I hope you have found this helpful there is also a way to use hot air that I will be sharing soon
Dobby

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