Tuesday 4 July 2017

Training Tuesday #10 woodworking basics

Good afternoon folks welcome to another Training Tuesday this week we will cover Wood working basics 



Tools or items needed 

Improvised bench
Pump cramps
Square
Hardpoint tenon saw
Pencil


Step one basic cut

When marking wood, the same as when doing any kind of geometry by hand, it's easy but mistaken to view the marks you're making as mathematical abstractions; just as a dot can be thought of as a point with no dimensions but in fact just represents it, so too it's easy to think of the lines you make on wood to represent cuts as having no width. This is a first step toward making bad cuts, and over the entirety of a piece of furniture, a millimetre here and there all adds up to something visibly wonky.

You have to be conscious of the width of your lines and the width of your sawblade to cut precisely. I also use arrow marks to indicate which side of the line to cut on.

Also, when marking, don't go around the sides in sequence, because there's a good chance your last line won't quite line up when it meets the first one you made. Instead mark one side, then one adjacent one going from the marked corner down, then the other adjacent one in the same way. This allows you to get all three as uniform as possible. You don't really need a line on the underside.

To start the cut, position your saw on one corner of the markings and draw it gently backward to make a notch. You can rest one thumb one the top of the wood and the side of the blade to keep it aligned. Repeat to make the notch deeper, then gradually flatten the saw off and start working it forwards and backwards to make a shallow cut all the way along the top line.

Don't push down on the saw at any point while cutting or it will stick; just work it backwards and forwards and the saw teeth will go through the wood easily.

Now you've got the top cut , it's tempting to quickly saw all the way through. If you do it this carelessly, the saw will wander all over the place either side of the other lines, then also splinter the bottom as it goes through.

You have to cut squarely along *all* of your lines to actually get a square end, so working in the groove you've made, tilt the saw and work a similar groove into two of the other lines you've marked one at a time.

You've now got three grooves that will keep your blade straight as you saw through the wood left in the centre . You can go through this quite fast now, but slow down near the end so as not to ruin the surface underneath. I find it best to work with the saw tilted right back at this point to slowly cut through the last bit, this minimises splintering.

Step two Hand Cut Mitres

Mitres are very easy to screw up. They're certainly much easier if you have a proper mitre saw or chopsaw, but those tools are fairly expensive and take up a lot of space. If you're careful, you can manage perfectly acceptable mitre joints with hand tools.

I'm using the example of a 45 degree mitre here because it's more commonly needed and much more straightforward than odder angles, in that a square is already set up to quickly mark 90 and 45 degrees.

So, working from the corners of a square ended piece of wood, mark your 45 degree lines and join them with a 90 degree one. Bear in mind that only the 45 degree lines will really tell you exactly where to cut, the 90 degree line will just help you make sure you're cutting straight between the 45 degree ones. It's unlikely that it will align perfectly with where the cut needs to be. However, the corner of the piece of wood will reliably tell you if you're cutting straight down or not.

Just like with your thumb on a square cut, use a couple of fingers to keep the saw blade aligned on the top 45 degree line while cutting the first groove.

Once the first part of the cut is in place, work the saw carefully down the back at the corner . Then run it down the front, parallel to the 90 degree line. Take care, cut slowly, and you'll get a near perfect 45 degree cut.

Mitre joints are not absolutely necessary to join pieces of wood at right angles, but they're certainly a lot prettier than just butting pieces up to each other.

Step three Chopping Out Joints

There's an absolutely bewildering array of joints that can be cut into wood, some taking a great deal of skill to set up correctly. I'm just going to show you the most basic skills to cut one piece of wood to fit around another.

First, you need to mark out exactly what you're going to chop out of the piece of wood. I'm cutting this length of 40 x 40mm wood to fit around something measuring 25 x 50mm. It helps to shade it out too becasue that way no matter how many time you turn the wood around, you can always quickly see what's going to be cut out.

Start just like with the other joints, cutting a small groove on either side of the block to remove, keeping things square and working down as far as you need to. Then make more parallel cuts throughout the block to split it into lots of smaller blocks.

Now use a mallet and chisel to indent down the line at the bottom of the blocks you've cut into it. They're going to be knocked out in a minute, and this line makes sure that they won't take wood with them that should be left intact. Indent the line on both sides!

Now put your chisel in the line and gently tap it into the wood to split blocks off.

This won't quite fit, so it needs to be made concave. From slightly forward of the edges, work slowly in and down with the chisel and the excess will come up as strips . Cut these out by going down into the ends, and repeat until you end up with a concave


What have we learned 

we have covered some basic woodworking skills which we can expand on in the future 


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Thanks for taking the time to read this if you liked what you've read then please check back tomorrow after 17.00bst for another update thanks again. Dobby 



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